Caring for Your Air Compressor 5/19/2018

Good quality dry cleaning is part science and part art.  Over the years, dry cleaners have become more and more reliant on compressors, in part for the role they play in the proper function of a plant’s equipment but also for precise amounts of air on demand for things like specialized, detailed work.  So if your goal is to provide customers with bright, clean, crisply finished garments, but you are using dirty air, then you are fighting an uphill battle.  Luckily, it’s not difficult to use clean compressed air to run your equipment and to clean customer’s clothes. 

Below are some simple steps to keep your air compressor operating at peak efficiency:

• Intake Vents: If your intake vent is dirty or clogged, it will force your air compressor to work harder.  Regularly check and clean your vents, especially if you’re in a dusty environment. 
• Belts: Inspect them for excessive wear and damage, replacing them as needed.  Also be sure to check the tension, ensuring the belt can travel freely.
• Air filters: Exceptionally dirty or blocked air filters allow dirt from outside in, requiring your compressor to work harder to intake air.  Check your filters often and change them if they have a buildup of dust and dirt.  
• Oil: Consult the manufacturer’s guide to make sure you are using the proper oil.  Some manufacturers recommend non-detergent oil or synthetic oil.  Check the oil level on a daily basis to make sure it isn’t running low.  Finally, change out the oil every 500-1,000 hours to keep your compressor functioning properly.
• Separator:  If you allow water to accumulate, it will eventually get pulled back into the system.  Check and empty your separator regularly, and replace the element every 2,000 hours of operation.
• Heat Exchangers: Dirty heat exchangers won’t function at their max potential.  Cleaning them regularly will make it easier for them to keep temps down. 

Being proactive and properly maintaining your air compressor translates to money saved in the end because you reduce your chance of down time, will produce a quality product consistently, and your equipment will last longer.  But maintenance isn’t the only air compressor related topic we need to discuss.  It’s also important, especially important, to detect and solve air compressor leaks immediately.  Next month we’ll tackle that issue.  In the meantime, if you have an air compressor issue and need help, just contact Tri-State at 1.866.885.5218.